What is Hot line Insulator Washing?
Hot Line (aka Live Line) insulator washing is a procedure to clean dirty or contaminated insulators using a high pressure, high flow water stream. Insulators are washed to prevent flashovers. The water used must have low conductivity. The typical upper limit for conductivity is approximately 400 Micro-Siemens. The water pressure is approximately 400 to 500 psi at the nozzle and typically under 200 psi at impact with the insulator. Normally only glass and porcelain insulators require live line washing. In polluted environments, it may be necessary to wash multiple times per calendar year.
Insulator Washing Units
Note: All Insulator washer units are custom manufactured to the end user specifications. So any specifications given can be modified as necessary.
Insulator washer trailer
Trailer unit - perfect for washing substations. These units are custom built to your specifications.
Washing videos
Technical Specifications
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STANDARD FEATURES | |||||||
• | Base skid is Fabricated of Steel Channel, | • | Tool Storage Compartment | ||||
with Integral Crossmembers | • | Access Steps to Reach Access Dome | |||||
• | Diesel Engine, 110 HP @ 2,500 RPM, Four Cylinder | • | Hand-Held Wash Gun | ||||
• | Stainless Steel Water Tank, 304 Stainless Steel | • | Throttle | ||||
• | Electronic Water Level Sensor is Provided | • | Constant Conductivity Monitor Provided in Tank | ||||
• | Four Lifting Eyes Provided for Removing Tank When Empty | • | Portable Resistivity Tester | ||||
• | Four-Stage, High-Pressure Centrifugal Water Pump | • | Automatic Low Water Shutdown | ||||
• | Top or Bottom Fill Available on Water Tank with Strainer | • | Painted White | ||||
• | Hose Reel – Electric Rewind with 150 ft (45.7 m) Length of | • | Two (2) Operator’s and Two (2) Maintenance/ Parts | ||||
• | 3/4 in (19 mm) Diameter Hose, Non-Conductive | • | Manuals | ||||
OPTIONS | |||||||
• | Second Wash Gun Assembly, Includes Reel, Hand-Held | • | Wash Gun Grounding System | ||||
Wash Gun, and Throttle System | • | Extra Manuals | |||||
• | Spare Wash Gun Assembly | • | Mild Steel Tank | ||||
• | Spare Water Nozzle(s) | • | Auxiliary Input System | ||||
• | Different flow Nozzle diameters | • | Auxiliary Output System | ||||
• | Additional Portable Conuctivity Tester | • | Spare Tire and Wheel | ||||
• | Trailer Grounding System | • | Different hose lengths | ||||
GENERAL SPECIFICATIONS | |||||||
Tank Capacity | as required | ||||||
Operating Range with 1/4” (6.4 mm) Nozzle- | |||||||
Each Gun Flow Adjustable to Maximum | 44 GPM | 167 LPM | |||||
Each Gun Pressure Adjustable to Maximum | |||||||
Single Wash Gun Each | 800 PSI | 5,515 kPa | |||||
Two Wash Gun Each | 650 PSI | 4,481 kPa | |||||
7540 lbs | 3423 kg |